Metrology is the science of measurement and the backbone on which all sciences rely for development. The 2023 World Metrology Day in China is themed "Metrology Helps Chinese path to modernization" to make more people realize the changing trend of measurement technology in today's society and the advantages brought by intelligent transformation.
Currently, high-quality development is the necessary path for China's manufacturing industry, and industrial measurement and testing are key links to ensure the quality of industrial component processing. Faced with the high-quality and diverse needs of users, high-precision and flexible automated measurement has emerged and has been increasingly widely used in the manufacturing process of parts.
Intelligent measurement empowers industrial transformation
Jointly Striving for a New Future of Intelligent Manufacturing
In the direction of intelligent automation measurement, Sirui adheres to the principle of early layout and good layout, and creates online measurement solutions according to customer needs. It gradually realizes the intelligent application of three coordinates, imaging instruments, and 3D scanners, and develops control systems and software for automatic matching. It can achieve interconnection with various industrial software, promote technological innovation and transformation in the measurement process, and develop multiple intelligent detection application solutions.
Case application case
Technical solution for dual tracker battery box detection system
This customer is a globally advanced new energy structural component enterprise. With the development of the new energy battery industry, automobile manufacturers have increasingly high requirements for the manufacturing accuracy and delivery speed of battery boxes. Customers urgently need a high-precision, efficient, and highly flexible automation solution.
In response, Sirui specializes in creating an automated detection system for the surface geometric features of battery cases. The detection system mainly consists of a high-precision optical tracker and a structured light 3D scanning framework. Based on optical tracking principles and structured light 3D imaging technology, it achieves full space and high-precision measurement of large-sized objects.
This system not only allows for high-precision and fast automatic measurement of new energy vehicle battery boxes, but also enables online automatic detection of large sheet metal and structural components. It has significant advantages of high precision, high efficiency, digitization, and full automation, greatly improving production efficiency and minimizing customer production costs. It is expected that 80% of inspections in the future will use online visual inspection systems.
In addition, the system can also be flexibly expanded to meet personalized customization needs, helping enterprises seize market share with digital intelligent manufacturing methods, fast response capabilities, and high-quality products in the rapidly changing competitive environment.
Mold automation testing production line
In the layout of intelligent manufacturing production lines for molds, Sirui has a mature online measurement solution. Through an integrated production line of "CNC machining - coordinate detection - electric spark discharge", the equipment utilization rate of all three types of equipment has been increased by 2-3 times. Significantly improving the efficiency of testing and the accuracy of testing results helps enterprises form standardized design, material preparation, processing, and monitoring standards and processes.
At present, this production line has served up to 30 automated production lines for customers in the mold industry, covering most well-known mold customers in China, such as Tianjin Tianqi Mold and Ningbo Fangzheng. Sirui provides quality assurance for its production and manufacturing.
Semiconductor automation production line
In the semiconductor industry, it is worth mentioning a well-known semiconductor company in Ningbo. In 2022, the company implemented a fully automatic measurement production line with multiple CROMA measuring machines, fully realizing unmanned measurement. The efficiency is 100% higher than traditional measurement, making it our first intelligent three coordinate production line in the semiconductor industry. This solution has received high recognition from customers and has played a benchmark role in the application of semiconductor solutions.
At present, Sirui has successfully deployed multiple intelligent automation solutions in various industries, such as online testing solutions for aerospace components, multiple flexible automation testing solutions, workshop intelligent online testing solutions, and high flexibility automatic loading and unloading testing solutions. Sirui enhances customers' production capacity and comprehensive capabilities in a more intelligent and efficient way, improving quality and consistency, and reducing quality losses for customers It plays a significant role in improving detection efficiency and equipment OEE, achieving digitization and traceability, saving manpower, and reducing skill requirements.
With the continuous development of intelligent manufacturing and industrial internet technology, automation and intelligent measurement will become one of the important technological directions in China's manufacturing industry, greatly promoting the high-quality development of China's manufacturing industry. Sirui will provide comprehensive quality inspection solutions for China's manufacturing industry, focusing on intelligent measurement and automated measurement technology, to assist in the new journey of high-quality development of China's manufacturing industry.